DC charging gun cables, 125 A to 250 A, up to 1000 V.
Complete assemblies for charger manufacturers, CPOs and service fleets: CCS1, CCS2, NACS, GB/T and CHAdeMO guns with T₂ copper contacts, silver plating, UL94V-0 shell and a 5 m cable as standard. Liquid-cooled assemblies for 400 A+ projects on request.
What the assembly is built from.
| Parameter | CCS1 / CCS2 | NACS | GB/T | CHAdeMO |
|---|---|---|---|---|
| Rated current | 125 A / 200 A / 250 A DC | 250 A DC max | 125 A / 250 A (400 A liquid-cooled) | 125 A / 200 A DC |
| Rated voltage | 1000 V DC | 1000 V DC | 1000 V DC | 1000 V DC |
| Contact impedance | 0.5 mΩ max | ≤ 0.5 mΩ | 0.5 mΩ max | 0.5 mΩ max |
| Contacts | Copper alloy, silver-plated | Copper alloy, silver-plated | T2 red copper, silver-plated | Copper alloy, silver-plated |
| Housing | Thermoplastic, UL94V-0 | Thermoplastic, UL94V-0 | Thermoplastic, UL94V-0 | Thermoplastic, UL94V-0 |
| Protection | IP54 / IP55 mated | IP54 mated | IP54 / IP55 mated | IP54 mated |
| Mechanical life | 10,000 mating cycles | 10,000 cycles | 10,000 cycles | 10,000 cycles |
| Insertion force | ≤ 300 N | ≤ 300 N | ≤ 300 N | ≤ 300 N |
| Cable length | 5 m standard, 3–10 m custom | 5 m std. | 5 m std. | 5 m std. |
| Working temperature | -30 °C to +50 °C | -30 to +50 °C | -30 to +50 °C | -30 to +50 °C |
| E-lock | 12 V / 24 V actuator, IP54 | Optional | Optional | Included |
Typical values for the family. Confirm the exact current class, cable cross-section and locking actuator for your charger's output before ordering.
Built for the four places cables fail.
Charger OEMs
Assemblies to your drawing, with the gun pre-crimped and 100% hipot tested, packed for your line-side kitting.
CPO spare stock
Field-replacement cables for CCS2 and NACS sites, with a serial and batch number on the boot.
Depot & fleet
Heavy-duty 250 A assemblies for buses and trucks, with strain relief tested to 500 N pull-off.
Distributors
Private-label cable with your boot colour and retail-ready packaging, MOQ from 50 pcs per length.
Why the cable is the part that comes back.
In field returns, the charger electronics rarely fail first — the cable does: a cold crimp, a boot that cracks at -20 °C, a gun that no longer latches.
Crimp, measured
Pull-off force recorded per terminal, not per batch. A cold crimp shows up as heat at 250 A — we test for it before it ships.
Cold-flex cable
Jacket compound rated to -30 °C, so a cable left outdoors in Poland or Canada does not crack at the boot.
Latch life
10,000 mating cycles on the gun, with the latch spring checked for creep at end of test.
Buyer guides for this product line
Selection, compatibility and inspection checklists written for importers and distributors.